Dual Radius Elbow Cut Fixtures - 3D Printing Files (Individual Sizes & Bulk Pack)

Product Title:

Dual Radius Elbow Cutters - Digital STL Files for 1D & 1.5D Mandrel Bends (Short/Tight & Long/Loose Radius)

Product Overview:

The Dual Radius Elbow Cutters are designed for precision cutting of 1D (short/tight radius) and 1.5D (long/loose radius) mandrel bends. These digital STL files allow you to create perfect cuts for tubular mandrel bends, enhancing the fit and finish of your custom projects. Available in a comprehensive range of 14 sizes, these cutters provide the flexibility to tackle a wide range of fabrication needs.

Included in this Digital Download:

• STL files for the following sizes:
  • 1.50"
  • 1.66"
  • 1.75"
  • 1.88"
  • 2.00"
  • 2.15"
  • 2.25"
  • 2.50"
  • 2.75"
  • 3.00"
  • 3.50"
  • 4.00"
  • 4.50"
  • 5.00"
• Each size includes configurations for both 1D (short/tight radius) and 1.5D (long/loose radius) bends.
• Printable test pieces for accurate fitment verification.
• User guide for optimal printing and usage.

Benefits:

Consistent & Precise Pie Cuts:
Ensure accurate pie cuts every time, reducing errors and material waste in fabrication projects. The design guarantees uniformity across all cuts, which is essential for achieving seamless transitions in your builds.

Save Time & Reduce Material Waste:
Achieve precise cuts on the first try, minimizing wasted material and avoiding time-consuming adjustments. This efficiency allows you to complete projects faster and with fewer resources.

Improve Fit & Finish:
Achieve perfect fitment and seamless transitions in your exhaust or manifold projects. The consistent, accurate cuts provided by the fixtures ensure a professional-grade finish, enhancing both the performance and aesthetics of your work.

Enhanced Stability:
Designed to provide stability during cutting, these fixtures prevent material slippage, ensuring clean, precise cuts every time. This stability is crucial for maintaining accuracy, especially in complex or delicate applications.

Vibration Reduction:
The fixture design helps reduce vibrations during the cutting process, increasing blade life and ensuring smoother, cleaner cuts without chatter. This results in a superior finish and reduces wear and tear on your equipment.

Micro-Cutting Capability:
Make precise, small cuts even when you have minimal material to work with. The optimized design of these fixtures allows for accurate micro-cutting, which is especially useful for detailed or intricate projects where precision is paramount.

How It Works:

1. Download & Print: After purchase, download the STL files and print the cutters using your 3D printer.
2. Setup: Align your mandrel bend within the cutter and secure it in place.
3. Cut: Use your preferred cutting method to achieve consistent and accurate results.
4. Assemble: Use the cuts to create tight and loose radius bends and complex assemblies with ease.

Product Specifications:

• Mandrel Bend Types: 1D (short/tight radius) and 1.5D (long/loose radius)
• File Type: Digital STL files compatible with most 3D printers
• Applications: Ideal for custom exhaust systems, intake manifolds, and other tubular assemblies.

Pricing:

• Individual Sizes: $15.00 each
• Complete Set (All 14 sizes): $125.00

Compatibility: These STL files are optimized for use with FDM 3D printers and can be printed using PLA, ABS, PETG, or any other material suitable for your workshop environment.

Download Instructions: After checkout, you will receive a download link via email. Make sure to save your files in a secure location. For any issues with the download or usage, feel free to contact us for support.

Important Notes:

• This is a digital product only. No physical items will be shipped.
• Ensure proper 3D printer calibration for best results.
• These files are for personal use only and cannot be resold or redistributed.

Ready to take your fabrication projects to the next level? Download your Dual Radius Elbow Cutters today and experience the precision and efficiency of professional-grade tooling!